StoneDT - AI SOP | Process poka-yoke

Every miss-build now has a conclusion

Exception video goes to the station and team lead. Owners confirm fixes on a timer. Repeat issues show up in closed-loop and hotspot reports.

Find exceptions live

AI spots missing/wrong parts and opens a handling task

Clear ownership

Tie people, station and product to find the source fast

Video evidence

Replay the operation to verify why it happened

Keep improving the process

Log handling results to refine process and standards

AI vision verifies SOP execution

AI reads actions and order, flags skipped, wrong or out-of-sequence work so SOP actually lands on the floor.

Flexible process setup

Drag-and-drop SOP flows with branches and conditions for mixed models. Templates and rules go live without code.

Auto-track step status

Watch start, in-progress, done and abort per step with no manual entry. Boards stay live for supervisors.

Guide execution on the floor

Show each step with guides and pass criteria. Live prompts cut reliance on memory and speed up new hires.

Correct drift immediately

Wrong order, missing moves or overtime trigger sound/light and voice so issues do not flow downstream. All drift is logged.

Typical industries

Auto, electronics, pharma and food—standard work, controlled quality, digital management

Automotive

Understand assembly moves for in-process poka-yoke

3C manufacturing

See people, parts and motion in complex steps

Precision manufacturing

Watch critical steps to raise standardization

New-energy manufacturing

AI watches steps to cut process risk

Medical device production

Digital process control for compliant work

Food & drug packaging

Verify packing flow for higher compliance

AI-SOP that readshow work is really done