Case - Pharma | Industrial internet AI vision

Customer background

A GMP sterile plant where hygiene is critical. Before the cleanroom, staff must follow a hand-wash SOP—wash, sanitize, dry—with defined time, order and repeats. It is the front line against contamination.

QA sampling cannot watch everyone all day. People skip steps, shorten washes or change order. Microbial risk and GMP pressure are high. The site needed automated wash-and-sanitize supervision.

Pain points

Low sampling; hygiene violations slip through

QA samples little. Many staff shorten the wash or skip sanitizer, and it is hard to stop in time.

No standard check; non-compliant staff enter

People who fail the wash can still enter the cleanroom and contaminate product.

No violation log; quality is hard to trace

No video of wash violations. Quality issues cannot be traced to hygiene. GMP audits lack data.

Solution

AI cameras enforce GMP on people and the room: gowning, hand-wash SOP, over-occupancy and intrusion, environment exceptions, and leaks. Missing motions, wrong consumables and skipped steps are flagged with records and trace.

Gowning detection

Violation recognition

Over-occupancy / intrusion

Environment exceptions

Cleanroom SOP flow

Leaks and drips

Non-compliant people are blocked with voice prompts to redo the step. Daily pass rate, violation types, hours and people feed hygiene reports. Supervisors coach by dashboard. Contamination risk drops and GMP inspection is easier to pass.