Color mix-ups cause wiring errors
Many colors and holes. People mix colors or holes. Wrong wiring can short the whole machine.
StoneDT
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StoneDT
Customer background
A sewing-equipment maker exporting worldwide. Wiring includes multi-color cable ID, terminal crimp, plug-in and insulation wrap. A wrong or missing wire can short the machine or start an electrical fire.
Visual QC fatigues. Color mix-ups and missed wires happen, with no data trail. Escapes cause safety events, returns and brand damage. The plant needed AI instead of eyes.
Pain points Color mix-ups cause wiring errorsMany colors and holes. People mix colors or holes. Wrong wiring can short the whole machine.
All-manual QC misses too muchSelf-check plus sampling. Long work misses defects. Escapes drive complaints and repair cost.
QC has no data trailNo unified data or video. Defects cannot be traced to station or person.
SolutionAI wiring QC: color ID, position, crimp, missing/wrong wire and wrap spec. Checks color-to-hole mapping through the full wiring job, 7×24, for mixed lots.
Wrong, missing or bad crimp alarms and can stop the line. Every unit keeps images and timestamps. Dashboards show pass rate, hot defects and operators. AI replaces eye QC, removes color error, and blocks electrical fire at the source.